Manufacturing
Sanyou’s 3,000-square-meter modern manufacturing facility is designed to handle a variety of processes, including precision machining, automated assembly, and system integration. By utilizing advanced equipment such as CNC machines, laser cutting machines, and automated welding systems, we ensure the quality and durability of our products. We collaborate with trusted steel and component suppliers from around the globe, maintaining strict quality control at every stage—from material selection to final testing. This includes inspections of component dimensions, electrical performance tests, and full-machine operation evaluations, guaranteeing that every unit meets your expectations. Our labeling machines achieve an accuracy of ±0.5mm and are available with customized features to suit your specific needs.
Our CNC machines offer precision processing with accuracies ranging from 0.05 to 0.1mm. Controlled by digital signals, these machines ensure consistent positioning and excellent repeatability, enabling the production of intricate parts like labeling heads, conveyor systems, and precision bearings. Each component is processed with uniform quality and consistency, ensuring stable and reliable equipment performance.
We leverage automated production lines to enhance efficiency and precision. These lines include automated assembly, laser cutting, welding, coating, and assembly processes, ensuring every stage of production meets high standards for efficiency and accuracy.
Our welding processes ensure the precision of every joint, and we use high-accuracy tools during assembly to guarantee the overall quality and reliability of every labeling machine.
The main components of a labeling machine include the frame, transmission system, control system, electrical components, labeling head, sensors, and servo motors. The production of these parts involves processes such as milling, turning, stamping, and welding.
Precision machining ensures components like drive shafts and gears meet strict dimensional and accuracy requirements, achieved through advanced CNC machines with tolerances of 0.05–0.1mm.
Surface treatments such as painting, anodizing, and electroplating are used to enhance durability and appearance.
The assembly process relies on automated production lines featuring industrial robots, automatic conveyors, and vibratory bowl feeders. Key components like motors, sensors, and pneumatic components are installed using automated stations, reducing human error.
Automated visual inspection systems monitor the assembly quality in real time, ensuring precision and accuracy.
Electrical installation integrates PLCs, HMIs, sensors, servo systems, and motors through automated assembly lines. Once completed, the electrical systems undergo rigorous automated testing to confirm proper connections and functionality.
After assembly, machines are initially calibrated by adjusting labeling head pressure, speed, and positioning to ensure accurate operation. Then trial operations are carried out by simulating real production environments to evaluate labeling precision, stability, and system responses. Any issues identified are promptly resolved and optimized.
Industrial cameras and image processing software are used to check for scratches, deformations, and welding defects. These systems quickly and accurately identify surface flaws, improving inspection efficiency and ensuring product quality.
Tools such as calipers, micrometers, and coordinate measuring machines (CMMs) are used to confirm that all machine components meet specified dimensions. The CMM provides high-precision measurements of 3D tolerances and shapes, ensuring strict compliance with design standards.
The platform simulates real production environments to evaluate labeling speed, accuracy, and adhesion. It is equipped with product models of various shapes and sizes, along with different types of labels, to comprehensively assess machine performance.
This equipment ensures the sensors, such as photoelectric and proximity sensors, are functioning correctly. By simulating operational conditions, it tests sensor sensitivity and response time. We use imported brands like Leuze to maintain high labeling accuracy and ensure output precision with a maximum deviation of ±1mm.
Tools like multimeters, oscilloscopes, and insulation testers measure the electrical system's functionality. Parameters such as voltage, current, resistance, and insulation performance are verified to ensure proper operation.
The labeling machine is connected to a production line or a simulated setup for extended operation. This test verifies the machine's stability, reliability, and ability to handle continuous workload without faults or malfunctions.
Using labels of different materials, sizes, and shapes, the machine’s compatibility is assessed to ensure it accurately applies labels to a wide range of products.
Once the equipment passes all tests, it undergoes cleaning, packaging, and preparation for shipment. Protective measures, including anti-vibration, moisture-proof, and dust-proof packaging, are applied to ensure the machine remains undamaged during transit. Typically, containerized shipping is employed to secure safe delivery.
Contact us to see how we can help improve your production efficiency with reliable and customized labeling machines.
Labeling System and Equipment Manufacturer